Floor Deck Roll Forming Machine ( Type 75-344-688)

A.   Technical specification
1. Type and specification: KXD 75-344-688
2. Technique parameters of the processing line
(1) Plate Material: Galvanized plate
(2) Thickness of the plate : 0.8-1.5mm
(3) Input width of the plate: 1000mm
(4) Effective width of the plate: 688mm
(6) Productivity : 8-12m/min
(7) Roller steps :27 rows
(8) Roller material: 45# steel
(9) Diameter of active shaft: 95 mm
(10) Wall thickness of the main forming machine: 22mm steel plate
(11) Main forming machine body : 450mmH steel
(12) Transmission chain : 2
Reducer is18.5kw Xingxing Cycloid which works stably and no noise.
(13) Cutting hydraulic systerm adopts CDF-10 gear pump,the motor power is 5.5kw, no noise, work stably, long life expentancy.
(14) PLC control systerm, easy to operate, high precision and work stably.
(15) Dimensions of major structure:16000mm*1200mm*1000mm
3. Processing technique and deployment
Processes: Automatic Decoiler(5T) Roll Forming Machine PLC System Hydraulic System-Post Cut-Automatic Stacking

Components of line:
NO Name Unit Qty
1 Automatic Decoiler(5T) set 1
2 Main Machine For Roll Forming set 1
3 PLC System set 1
4 Hydraulic System set 1
5 Post Cut set 1
6 Automatic Stacking(Length20) set 1

4. Technical Specification
(1)   Automatic Decoiler

(2) Roll-Forming M/C:
Steps: 27                         Roller Material: 45# steel
Voltage:3 phase, 440/220, 60HZ.    line speed:8-12m/min;
Rolling chromium thickness:0.05 mm
(3) Cutting Mechanism
It adopts hydraulic drive and automatic location to decide the dimention and cut the target products.
Match equipment : one set of cutting tool, one hydraulic tank ,one cutter machine.
Stop to cut , Post cut      cutting length tolerance: 2mm
Cutting tool material: GCr12 with quenched treatment 62-64C
(4) Hydraulic System
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.
Match equipment: a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes and two sets of electromagnetism valves.
Power of the oil pump: 5.5kw    Hydraulic oil :40#

(5)Computer control cabinet :
It adopts Taida PLC to control(PLC can be chosen as your requirement). The target piece length is adjustable and digit of it can be adjusted
Computed mode has two modes: automatic and manual one.

(6)Counter
One counter gauges length, pulses, and decides length

(7) Automatic Stacking (Length20)